BN4022AM
Category:
Electric Servo Press
Description:
This press is mainly designed for products with upper and lower steps. With its precise control, high efficiency, energy saving, stability, reliability, and flexible scalability, it has become the preferred equipment in many industrial fields. It not only improves production efficiency and quality but also reduces production costs and energy consumption. Its wide product coverage provides strong support for the sustainable development of enterprises.
Applications: Suitable for new energy vehicles, household appliances, electronics, mechanical manufacturing, aerospace, and more.
Product Features:
Precise Control:
It uses servo motors for precise pressure and position control, offering advantages in energy saving, environmental protection, high efficiency, and precision. Pressure, stroke, and pressure holding time parameters can be adjusted on the touch screen.
Control System:
It adopts an advanced PLC control system, combined with a touch screen interface, to achieve automated control and data monitoring. Users can set and adjust pressing parameters on the touch screen and view production data in real-time.
Easy Operation:
It uses a touch screen or CNC system for operation. The interface is user-friendly and easy to operate, reducing the technical requirements for operators.
Product Parameters:
| Production Speed | 2-25 | Air Source Parameters | 0.6-0.8 | Power Parameters | Three-phase electricity |
| Rated Voltage | AC380 | Frequency | 50HZ | Rated Power | 32KW |
| Overall Power Protection Level | IP65 | Weight | 4500KG | Dimensions | 1.2*1.1*3.3 |
| Powder Filling Stroke | 100mm (Customizable) | Screw Stroke (Upper Mold) | 180mm | ||
Completed century electric press
Traditional mechanical press
Completed century electric press
Full Data Parametric Setting
Within the scope of safety, data can be modified at will
General staff simple training can get started
Adjustment time: 0.5-1 hour
Adjustable machine
Traditional mechanical press
It takes years of experience.
Long debugging time,
It takes half a day or a day (repeated groping).
Completed century electric press
Fully consider the cause of cracking or dark cracking of the finished product, the demoulding process is demoulded from inside to outside in turn, and can be realized in the mold cavity to eliminate part of the expansion force and then demoulding in turn to reduce the demoulding deformation stress of the product.
membrane removal
Traditional mechanical press
It can realize simple demoulding from inside to outside, but it cannot realize successive demoulding for each height step
Completed century electric press
Servo motor rigid direct ball screw, high transmission efficiency, rigid foot, low dry sound and can easily achieve high-speed linear motion, so that the production efficiency is greatly improved
Speed
Traditional mechanical press
Most of the transmission matching parts of the traditional mechanical press are evenly matched with hard matching and the transmission distance is long. If the long-term speed is too fast, it is easy to generate heat, peel and dry sound.
Completed century electric press
Press and mold base design for multi-stage differential products
Individual density adjustment for each height step
Fully ensure uniform product density
Density
Traditional mechanical press
It is difficult for the mold base to control the pressing action of multi-stage differential products separately, and the density of each height step cannot be adjusted separately, which makes it difficult to guarantee uniformity.
Completed century electric press
High repeat positioning accuracy can ensure the filling height and pressing size of each die, and the most important thing is the smoothness of the design and operation of the shoe.
Accuracy
Traditional mechanical press
The relative transmission clearance of traditional mechanical press will be large, and the operation will be accompanied by some vibration, which will lead to the relative instability of product weight and pressing size.
Product advantages:
Structural Design
Patent structure design
More rigid
Higher stability
Achieve the perfect balance of rigidity and stability
Processing higher process products
Better mold protection
Extend the service life of the machine
Efficiency
Stability higher cpk value> 1.5
Production efficiency is more than 2 times higher than the traditional press efficiency
Improve the service life of the mold: 2 times
Shorten mold change to: 0.5-1 hour
Alarm shutdown: mold protection mechanism
Shorten tedious processes and reduce labor requirements
No longer need to adjust the parameters of the human brain, the electric press can save the better parameters of each type of product.
Improved production environment to improve employee satisfaction
Configuration
Choose a higher configuration
Mold base plate-American mill coordinate grinder
Straight guide posts and bearings-American Thomson and THK splines
Control machine and servo system-Yaskawa, Japan
Ergonomics
Equipment height is more reasonable
Height <2.6 m
Higher environmental adaptation, no need to dig holes
Improve operational safety and convenience without climbing
Transportation + installation and debugging more convenient
Intelligent constant temperature control system
constant temperature control system
Increased service life (reduced wear)
Improve accuracy and stability (say goodbye to steel swelling)
Innovative split design
Innovative split design
High maintenance convenience
High future scalability (upgrade iteration)
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