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BN2011E


This product is a high-precision, high-efficiency, multi-functional, energy-saving, environmentally friendly, and highly safe automated press. It is primarily developed for high-value products and high-pressure applications and is suitable for high-precision assembly operations in various fields.

Category:

Electric Servo Press


This product is a high-precision, high-efficiency, multi-functional, energy-saving, environmentally friendly, and highly safe automated press. It is mainly developed for high-precision products and high-pressure applications and is suitable for high-precision pressing operations in various fields.
Applications: Suitable for new energy vehicles, home appliances, electronics, machinery manufacturing, aerospace, and more.

Product Features:

High Precision:

Using excellent processing technology and precision components to ensure processing accuracy reaches industry standards.

High Efficiency:

Compared to traditional hydraulic or pneumatic presses, servo presses have higher energy utilization rates, significantly reducing energy consumption while reducing noise and vibration.

Multi-functionality:

Servo presses support multiple pressing modes and program settings to meet different process requirements.

Intelligence:

The equipment is highly intelligent, with automatic pressure monitoring, higher safety, and a mechanical limit device to ensure product consistency.

Easy Operation:

Simple structure, easy operation, and easy maintenance.

Product Parameters:

Production Speed 2-40 molds Air Source Parameters 0.6-0.8  Power Parameters Five-phase electricity
Rated Voltage AC380 Frequency 50HZ Rated Power 40KW
Overall Power Protection Level IP65 Weight 2500KG  Dimensions 1.3*0.9*2.9
Powder Filling Stroke 80mm (Customizable) Screw Stroke (Upper Mold) 150mm

Completed century electric press

Picture Name

Traditional mechanical press

Completed century electric press

Full Data Parametric Setting
Within the scope of safety, data can be modified at will
General staff simple training can get started
Adjustment time: 0.5-1 hour

Adjustable machine

Traditional mechanical press

It takes years of experience.
Long debugging time,
It takes half a day or a day (repeated groping).

 

Completed century electric press

Fully consider the cause of cracking or dark cracking of the finished product, the demoulding process is demoulded from inside to outside in turn, and can be realized in the mold cavity to eliminate part of the expansion force and then demoulding in turn to reduce the demoulding deformation stress of the product.

membrane removal

Traditional mechanical press

It can realize simple demoulding from inside to outside, but it cannot realize successive demoulding for each height step

Completed century electric press

Servo motor rigid direct ball screw, high transmission efficiency, rigid foot, low dry sound and can easily achieve high-speed linear motion, so that the production efficiency is greatly improved

Speed

Traditional mechanical press

Most of the transmission matching parts of the traditional mechanical press are evenly matched with hard matching and the transmission distance is long. If the long-term speed is too fast, it is easy to generate heat, peel and dry sound.

Completed century electric press

Press and mold base design for multi-stage differential products
Individual density adjustment for each height step
Fully ensure uniform product density

Density

Traditional mechanical press

It is difficult for the mold base to control the pressing action of multi-stage differential products separately, and the density of each height step cannot be adjusted separately, which makes it difficult to guarantee uniformity.

Completed century electric press

High repeat positioning accuracy can ensure the filling height and pressing size of each die, and the most important thing is the smoothness of the design and operation of the shoe.

Accuracy

Traditional mechanical press

The relative transmission clearance of traditional mechanical press will be large, and the operation will be accompanied by some vibration, which will lead to the relative instability of product weight and pressing size.


Structural Design

Patent structure design

More rigid

Higher stability

Achieve the perfect balance of rigidity and stability

Processing higher process products

Better mold protection

Extend the service life of the machine

Efficiency

Stability higher cpk value> 1.5

Production efficiency is more than 2 times higher than the traditional press efficiency

Improve the service life of the mold: 2 times

Shorten mold change to: 0.5-1 hour

Alarm shutdown: mold protection mechanism

Shorten tedious processes and reduce labor requirements

No longer need to adjust the parameters of the human brain, the electric press can save the better parameters of each type of product.

Improved production environment to improve employee satisfaction

Configuration

Choose a higher configuration

Mold base plate-American mill coordinate grinder

Straight guide posts and bearings-American Thomson and THK splines

Control machine and servo system-Yaskawa, Japan

Ergonomics

Equipment height is more reasonable

Height <2.6 m

Higher environmental adaptation, no need to dig holes

Improve operational safety and convenience without climbing

Transportation + installation and debugging more convenient

Intelligent constant temperature control system

constant temperature control system

Increased service life (reduced wear)

Improve accuracy and stability (say goodbye to steel swelling)

Innovative split design

Innovative split design
High maintenance convenience
High future scalability (upgrade iteration)


Key words:

BN2011E

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