BN4011AM
Category:
Electric Servo Press
Description:
This product is a high-precision, high-efficiency, multi-functional, energy-saving, environmentally friendly, and highly safe automated press. Among domestic servo presses, it achieves low height, good rigidity, and stable product pressing. Compared to existing similar models, it offers increased pressure, higher precision, stronger stability, wider product coverage, and the capability of multiple outputs from a single mold. For high-precision and thin-walled products, it can achieve multiple powder filling and multiple mold shaking during the molding process, ensuring more stable product pressing and forming.
Applications: Suitable for new energy vehicles, home appliances, electronics, machinery manufacturing, aerospace, and more.
Product Features:
High Precision:
Using servo motor drive and electronic servo system control, it achieves precise pressure and position control, with positioning accuracy reaching 0.01mm or even higher, ensuring product quality and consistency.
High Efficiency:
The servo motor's fast response characteristics enable quick adjustments to pressure and speed, improving production efficiency. The servo press also offers advantages such as energy saving, environmental friendliness, and low oil temperature.
Multi-functionality:
The servo press supports various pressing modes and program settings, meeting diverse process requirements.
Intelligence:
The equipment boasts high intelligence, automatic pressure monitoring, and enhanced safety. It is also equipped with a mechanical limit device to ensure product consistency.
Easy Operation:
Operated via a touch screen or numerical control system, the user-friendly interface simplifies operation and reduces the technical requirements for operators.
Product Parameters:
| Production Speed | 2-25 | Air Source Parameters | 0.6-0.8 | Power Parameters | Three-phase electricity |
| Rated Voltage | AC380 | Frequency | 50HZ | Rated Power | 20KW |
| Overall Power Protection Level | IP65 | Weight | 3200KG | Dimensions | 1.2*1.3*3.0 |
| Powder Filling Stroke | 100mm (Customizable) | Screw Stroke (Upper Mold) | 180mm | ||
Completed century electric press
Traditional mechanical press
Completed century electric press
Full Data Parametric Setting
Within the scope of safety, data can be modified at will
General staff simple training can get started
Adjustment time: 0.5-1 hour
Adjustable machine
Traditional mechanical press
It takes years of experience.
Long debugging time,
It takes half a day or a day (repeated groping).
Completed century electric press
Fully consider the cause of cracking or dark cracking of the finished product, the demoulding process is demoulded from inside to outside in turn, and can be realized in the mold cavity to eliminate part of the expansion force and then demoulding in turn to reduce the demoulding deformation stress of the product.
membrane removal
Traditional mechanical press
It can realize simple demoulding from inside to outside, but it cannot realize successive demoulding for each height step
Completed century electric press
Servo motor rigid direct ball screw, high transmission efficiency, rigid foot, low dry sound and can easily achieve high-speed linear motion, so that the production efficiency is greatly improved
Speed
Traditional mechanical press
Most of the transmission matching parts of the traditional mechanical press are evenly matched with hard matching and the transmission distance is long. If the long-term speed is too fast, it is easy to generate heat, peel and dry sound.
Completed century electric press
Press and mold base design for multi-stage differential products
Individual density adjustment for each height step
Fully ensure uniform product density
Density
Traditional mechanical press
It is difficult for the mold base to control the pressing action of multi-stage differential products separately, and the density of each height step cannot be adjusted separately, which makes it difficult to guarantee uniformity.
Completed century electric press
High repeat positioning accuracy can ensure the filling height and pressing size of each die, and the most important thing is the smoothness of the design and operation of the shoe.
Accuracy
Traditional mechanical press
The relative transmission clearance of traditional mechanical press will be large, and the operation will be accompanied by some vibration, which will lead to the relative instability of product weight and pressing size.
Product advantages:
Structural Design
Patent structure design
More rigid
Higher stability
Achieve the perfect balance of rigidity and stability
Processing higher process products
Better mold protection
Extend the service life of the machine
Efficiency
Stability higher cpk value> 1.5
Production efficiency is more than 2 times higher than the traditional press efficiency
Improve the service life of the mold: 2 times
Shorten mold change to: 0.5-1 hour
Alarm shutdown: mold protection mechanism
Shorten tedious processes and reduce labor requirements
No longer need to adjust the parameters of the human brain, the electric press can save the better parameters of each type of product.
Improved production environment to improve employee satisfaction
Configuration
Choose a higher configuration
Mold base plate-American mill coordinate grinder
Straight guide posts and bearings-American Thomson and THK splines
Control machine and servo system-Yaskawa, Japan
Ergonomics
Equipment height is more reasonable
Height <2.6 m
Higher environmental adaptation, no need to dig holes
Improve operational safety and convenience without climbing
Transportation + installation and debugging more convenient
Intelligent constant temperature control system
constant temperature control system
Increased service life (reduced wear)
Improve accuracy and stability (say goodbye to steel swelling)
Innovative split design
Innovative split design
High maintenance convenience
High future scalability (upgrade iteration)
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